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NASA Aerospace Flight Battery Program: Recommendations for Technical Requirements for Inclusion in Aerospace Battery Procurements

David S. Jung and Michelle A. Manzo · 2010

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David S. Jung and Michelle A. Manzo · about 16 minutes

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NASA/TM-2010-216728/Volume II NESC-RP-08-75 NASA Aerospace Flight Battery Program Recommendations for Technical Requirements for Inclusion in Aerospace Battery Procurements David S. Jung Goddard Space Flight Center, Greenbelt, Maryland Michelle A. Manzo Glenn Research Center, Cleveland, Ohio August 2010

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NASA STI Program . . . in Profile Since its founding, NASA has been dedicated to the advancement of aeronautics and space science. The NASA scientific and technical information (STI) program plays a key part in helping NASA maintain this important role. The NASA STI program operates under the auspices of the Agency Chief Information Officer. It collects, organizes, provides for archiving, and disseminates NASA’s STI. The NASA STI program provides access to the NASA Aeronautics and Space Database and its public interface, the NASA Technical Report Server, thus providing one of the largest collections of aeronautical and space science STI in the world. Results are published in both non-NASA channels and by NASA in the NASA STI Report Series, which includes the following report types:  TECHNICAL PUBLICATION. Reports of completed research or a major significant phase of research that present the results of NASA programs and include extensive data or theoretical analysis. Includes compilations of significant scientific and technical data and information deemed to be of continuing reference value. NASA counterpart of peerreviewed formal professional papers, but having less stringent limitations on manuscript length and extent of graphic presentations.  TECHNICAL MEMORANDUM. Scientific and technical findings that are preliminary or of specialized interest, e.g., quick release reports, working papers, and bibliographies that contain minimal annotation. Does not contain extensive analysis.  CONTRACTOR REPORT. Scientific and technical findings by NASA-sponsored contractors and grantees.  CONFERENCE PUBLICATION. Collected papers from scientific and technical conferences, symposia, seminars, or other meetings sponsored or co-sponsored by NASA.  SPECIAL PUBLICATION. Scientific, technical, or historical information from NASA programs, projects, and missions, often concerned with subjects having substantial public interest.  TECHNICAL TRANSLATION. Englishlanguage translations of foreign scientific and technical material pertinent to NASA’s mission. Specialized services also include creating custom thesauri, building customized databases, and organizing and publishing research results. For more information about the NASA STI program, see the following:  Access the NASA STI program home page at http://www.sti.nasa.gov  E-mail your question via the Internet to help@sti.nasa.gov  Fax your question to the NASA STI Help Desk at 443-757-5803  Phone the NASA STI Help Desk at 443-757-5802  Write to: NASA STI Help Desk NASA Center for AeroSpace Information 7115 Standard Drive Hanover, MD 21076-1320

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NASA/TM-2010-216728/Volume II NESC-RP-08-75 NASA Aerospace Flight Battery Program Recommendations for Technical Requirements for Inclusion in Aerospace Battery Procurements David S. Jung Goddard Space Flight Center, Greenbelt, Maryland Michelle A. Manzo Glenn Research Center, Cleveland, Ohio National Aeronautics and Space Administration Langley Research Center Hampton, Virginia 23681-2199 August 2010

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The use of trademarks or names of manufacturers in the report is for accurate reporting and does not constitute an official endorsement, either expressed or implied, of such products or manufacturers by the National Aeronautics and Space Administration. Available from: NASA Center for AeroSpace Information 7115 Standard Drive Hanover, MD 21076-1320 443-757-5802

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 1 of 42 NASA Aerospace Flight Battery Program Part 2: Recommendations for Technical Requirements for Inclusion in Aerospace Battery Procurements Volume II: Appendix February 18, 2010 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report Title: 06-069 Page #: Aerospace Flight Battery Systems 2 of 42 Volume II: Appendix Appendix A. Hubble Space Telescope (HST) Nickel-Hydrogen Battery and Battery Module Handling Plan NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 3 of 42 Appendix A. Hubble Space Telescope (HST) Nickel-Hydrogen Battery and Battery Module Handling Plan NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 4 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 5 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 6 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 7 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 8 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 9 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 10 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 11 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 12 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 13 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 14 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 15 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 16 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 17 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 18 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 19 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 20 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 21 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 22 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 23 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 24 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 25 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 26 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 27 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 28 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 29 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 30 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 31 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 32 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 33 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 34 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 35 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 36 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 37 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 38 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 39 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 40 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 41 of 42 NESC Request No.: 06-069-I (Part 2)

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Document #: Version: NASA Engineering and Safety Center NESC-RP- 1.0 Technical Assessment Report 06-069 Page #: Title: Aerospace Flight Battery Systems 42 of 42 NESC Request No.: 06-069-I (Part 2)

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Form Approved REPORT DOCUMENTATION PAGE OMB No. 0704-0188 The public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THE ABOVE ADDRESS. 1. REPORT DATE (DD-MM-YYYY) 2. REPORT TYPE 01- 08 - 2010 Technical Memorandum 4. TITLE AND SUBTITLE NASA Aerospace Flight Battery Program 3. DATES COVERED (From - To) January 2007 - February 2010 5a. CONTRACT NUMBER Recommendations for Technical Requirements for Inclusion in Aerospace 5b. GRANT NUMBER Battery Procurements 6. AUTHOR(S) Jung, David S.; Manzo, Michelle A. 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) NASA Langley Research Center Hampton, VA 23681-2199 5c. PROGRAM ELEMENT NUMBER 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 869021.03.07.01.09 8. PERFORMING ORGANIZATION REPORT NUMBER L-19891 NESC-RP-08-75 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR'S ACRONYM(S) National Aeronautics and Space Administration Washington, DC 20546-0001 12. DISTRIBUTION/AVAILABILITY STATEMENT Unclassified - Unlimited Subject Category 16-Space Transportation and Safety Availability: NASA CASI (443) 757-5802 13. SUPPLEMENTARY NOTES 14. ABSTRACT NASA 11. SPONSOR/MONITOR'S REPORT NUMBER(S) NASA/TM-2010-216728/Volume II This NASA Aerospace Flight Battery Systems Working Group was chartered within the NASA Engineering and Safety Center (NESC). The Battery Working Group was tasked to complete tasks and to propose proactive work to address battery related, agency-wide issues on an annual basis. In its first year of operation, this proactive program addressed various aspects of the validation and verification of aerospace battery systems for NASA missions. Studies were performed, issues were discussed and in many cases, test programs were executed to generate recommendations and guidelines to reduce risk associated with various aspects of implementing battery technology in the aerospace industry. This document contains Part 2 - Volume II Appendix A to Part 2 - Volume I. 15. SUBJECT TERMS Aerospace; Battery; Hubble Space Telescope; Lithium-ion; Nickel Hydrogen 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT a. REPORT b. ABSTRACT c. THIS PAGE U U U UU 18. NUMBER 19a. NAME OF RESPONSIBLE PERSON OF PAGES STI Help Desk (email: help@sti.nasa.gov) 19b. TELEPHONE NUMBER (Include area code) 47 (443) 757-5802 Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std. Z39.18

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